| Suitable for | Mattresses, toppers, other foam cores |
|---|---|
| Machine dimension | 3650 x 6500 x 2150 mm |
| Foam dimension | 2000 x 350 x 2200 mm |
| Seal | Line welding |
| Sealing unit | IC controlled |
| Cycle time per unit | <35 sec |
| Weight | 2260 kg |
| Electricity supply | 400V 50 Hz, or customised |
| Air pressure | 6 ato |
| European Patent No. | European patent: DE 102010064703B3, DE 102010003764 |
| Interliner | Heynen Systems BV manufactures in-house light weight, elastic Tricover Tricot - available also from recycled yarn. |
Tricover FX (mattrasses)
Fully automatic production line. It takes <35s. to wrap a mattress in the interliner. The cover is closed with a longitudinal beam. Mattresses and toppers of different sizes can be covered aotomatically without changing the machine settings. This horizontal machine (3650 x 6500 x 2150 mm) is suitable for all types of foam cores.
It is interoperable with any transport units ex. KSM.
Heynen Systems B.V. supplies the entire automated system, comprising: the Tricover FX machine and the interliner packed in a patented FloWW method for best use.
| Suitable for | Pillows, cushions |
|---|---|
| Machine dimension | 572 x 520 x 220 cm |
| Foam dimension L x W x H | min: 40 x 25 x 1 cm max: 80 x 60 x 25 cm |
| Seal | Line welding |
| Sealing unit | Ceramic cooled welding beam |
| Cycle time per unit | <13 sec/pc |
| Weight | |
| Electricity supply | 3P / N / PE 400V 50 Hz |
| Air consumption | 140 l/min |
| Air Pressure | 6-7 bar |
| Remote support: | Vitsch VPN connection |
| Operating system | Beckhoff |
| Interliner | light weight, high elastic Tricover Tricot - available also from recycled yarn |
Tricover DX (pillows)
First pillow encapsulating machine suitable as for standalone operation as a part of a fully automatic production line.
Tricover DX covers standard foam pillows and filling sheets with stockinette / interliner. This ensures a smooth and firm finish and an easy sliding into/out of the pillowcases.
Tricover DX features a modular design, optimized for continuous high output production (<13 seconds/pc) around 60 pcs per FloWW hank. This efficiency is based on the 2 spreaders and an automatic first seal process. The operator only needs to load the left or right spreader with the patented Floww hank, designed for high-speed processing. The streamlined operation ensures ongoing coverage with minimal downtime (15 min. without operator). Its aluminium construction provides a high strength-to-weight ratio, enabling the creation of customized solutions.
Heynen Systems BV provides the entire solution, comprising the machine (Tricover DX) and the fabric (Tricover Tricot).